Exterior wall for expandable shelter

ABSTRACT

A wall configured to couple to a shelter and extend around at least a portion of a perimeter of the shelter. The wall includes a first end having a first attachment mechanism configured to engage with a second attachment mechanism of the shelter, a second end opposite the first end, a sidewall extending between the first end and the second end, and a third attachment mechanism coupled proximal to the second end and configured to engage with a fourth attachment mechanism disposed on the shelter to couple the wall to the shelter.

CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority to U.S. Provisional Patent ApplicationNo. 62/719,033, filed Aug. 16, 2018, which is incorporated herein byreference.

BACKGROUND

Expandable shelters have been developed for transportation to remotesites where they are then set-up for use. For instance, expandableshelters may be used as housing, barracks, field hospitals, mess halls,kitchens, relief shelters, communication centers, laboratories, and soforth. When deployed, the expandable shelter may expand to create asignificantly larger operating footprint. During both transportation andwhen deployed, however, the size of the expandable shelter is oftensignificant. For instance, the size of the expandable shelter may impactan ease of transportation. Additionally, the rate at which theexpandable shelters are configured to transition between stowed anddeployed states is often important.

To accommodate for a range of different environments and uses,expandable shelters may include heating ventilation and air conditioning(HVAC) equipment, appliances such as ovens and refrigerators, or otherfurnishings such as beds, desks, and countertops. However, making theequipment, appliances, or furnishings configurable between stowed anddeployed states may increase the footprint of the expandable shelter,sacrifice a compactness of the expandable shelter, create challenges insecuring items for transport, and/or may add to manual labor involved instowing and deploying the expandable shelter.

BRIEF DESCRIPTION OF THE DRAWINGS

The detailed description is described with reference to the accompanyingfigures. In the figures, the left-most digit(s) of a reference numberidentifies the figure in which the reference number first appears. Thesame reference numbers in different figures indicate similar oridentical items.

FIG. 1A is a perspective view of an example expandable shelter, showingthe example expandable shelter in a stowed state.

FIG. 1B is a perspective view of the example expandable shelter of FIG.1, showing the example expandable shelter in a partially-deployed state.

FIG. 1C is a perspective view of the example expandable shelter of FIG.1, showing the example expandable shelter in a partially-deployed state.

FIG. 1D is a perspective view of the example expandable shelter of FIG.1, showing the example expandable shelter in a partially-deployed state.

FIG. 1E is a perspective view of the example expandable shelter of FIG.1, showing the example expandable shelter in a deployed state.

FIG. 2 is a perspective view of an example frame assembly of anexpandable shelter.

FIG. 3 is a perspective view of an upper frame of the example frameassembly of FIG. 2.

FIG. 4 is a perspective view of a lower frame of the example frameassembly of FIG. 2.

FIG. 5 is a perspective view of an example lifting mechanism of anexample expandable shelter, with one or more walls of the frame omittedfor visibility.

FIG. 6 is a partial perspective view of the example lifting mechanism ofFIG. 5, with one or more walls of the frame omitted for visibility.

FIG. 7 is a partial pan view of the example lifting mechanism of FIG. 5,with one or more walls of the frame omitted for visibility.

FIG. 8A is a perspective view of an example ceiling panel of an exampleexpandable shelter.

FIG. 8B is a cross-sectional view of the example ceiling panel of FIG.8A, taken along line 8B-8B of FIG. 8A.

FIG. 9 is a perspective view of an example wall of an example expandableshelter.

FIG. 10A is a side view of the example wall of FIG. 9.

FIG. 10B is a cross-sectional view the example ceiling panel of FIG. 8A,showing the example wall of FIG. 9 coupled to the example ceiling panel.

FIG. 11A is a perspective view of the bottom of the example wall of FIG.9, showing the example wall coupled to an expandable shelter.

FIG. 11B is a cross-sectional view of the bottom of the example wall ofFIG. 9, showing the example wall coupled to the expandable shelter.

FIG. 12 is a perspective view of example appliances and an example floorof an example expandable shelter, showing the example appliancesdisposed above the example floor.

FIG. 13 is a perspective view of an example carrier.

FIG. 14A is a top view of the example carrier of FIG. 13 for securing anappliance or other object to a surface such as a floor of the exampleexpandable shelter.

FIG. 14B is a bottom view of the example carrier of FIG. 13.

FIG. 15A is a front view of the example carrier of FIG. 13.

FIG. 15B is a side view of the example carrier of FIG. 13.

FIG. 16 is a perspective view of an example wheel assembly of theexample carrier of FIG. 13.

FIG. 17A is a perspective view of an example track to which the examplecarrier of FIG. 13 can be secured to couple an appliance or other objectto a surface such as a floor of an example expandable shelter.

FIG. 17B is a top view of the example track of FIG. 17A.

FIG. 17C is a bottom view of the example track of FIG. 17A.

FIG. 18 is a perspective view of an example track of an exampleexpandable shelter.

FIG. 19A is a side view of an example carrier engaged with an exampletrack, showing the carrier in an unclamped state.

FIG. 19B is a side view of an example carrier engaged with an exampletrack, showing the carrier in a clamped state.

FIG. 20 is a cross-sectional view of a portion of the example expandableshelter of FIGS. 1A-1E showing an example relationship between theexterior wall and the hard-sided wall and associated clamps.

DETAILED DESCRIPTION

As discussed above, existing expandable shelters, or other moveable-typeshelters, may lack efficient mechanisms to transition between stowed anddeployed states. For instance, portions of the expandable shelter, suchas walls, ceilings, and/or floors may not easily deploy and conversely,may not easily collapse when stowing the expandable shelter.Additionally, challenges may arise in safely securing appliances andother objects within the expandable shelter. These appliances and otherobjects may require large amounts of manual labor to secure, and/ormounts used to secure the appliance may be cumbersome. However, theamount of time spent tending to the intricacies of stowing and deployingthe expandable shelter detracts from its utility. As such, the speed andsimplicity of stowing and deploying the expandable shelter may be ahighly valued feature. Furthermore, existing expandable shelters thatinclude capabilities to easily transition between stowed and deployedstates may sacrifice a compact footprint. For instance, walls of theexpandable shelter that deploy, or mounts that secure appliances, may bebulky. In turn, as expandable shelter become less compact, or asfootprints of expandable shelters increase, the expandable shelter maynot be easily transported.

In light of the above, this application describes compact, safe, andefficient mechanisms configured to transition an expandable shelterbetween a collapsed, retracted, loaded, or stowed state, such as whenthe expandable shelter is transported, and an expanded, exploded,loaded, or deployed state, such as when the expandable shelter is set-upfor use. Compared to existing shelters, the expandable shelter accordingto this application may easily transition between stowed and deployedstates, may safely secure appliances or other during stowed and deployedstates, may require minimal manual labor when stowing and deploying, andmay reduce stowing and deploying times.

In some instances, the expandable shelter according to this applicationmay be integrated with, combined for use with, and/or coupled to atrailer. The expandable shelter may couple to the trailer and thetrailer may transport the expandable shelter to a remote site where theexpandable shelter is deployed for use. The trailer may include commonfeatures that permit transport, such as brakes, frames, wheels, towingmechanisms (e.g., tongue), and so forth. However, although thisapplication discusses the expandable shelter in use with a trailer,features of the expandable shelter may be usable in other designs aswell, with or without a trailer.

The expandable shelter may include frames integrated with or coupled tothe trailer. The frames may transition the expandable shelter betweenstowed and deployed states through an actuation of one or more liftingmechanisms. For instance, the expandable shelter may include an upperframe and a lower frame that operably engage with one another. Throughthe actuation of the lifting mechanisms, the frames may extend andtransition the expandable shelter from the stowed state to the deployedstate (or vice versa depending on the actuation). Compared to the stowedstate, in the deployed state, an operational footprint and/or volume ofthe expandable shelter may increase.

Portions of the upper frame and the lower frame may fold, contract,telescope, or collapse within one another to reduce the operationalfootprint and/or volume of the expandable shelter in the stowed state.For instance, in the stowed state, posts of the upper frame may bedisposed over posts of the lower frame. In transitioning the expandableshelter to the deployed state, the posts of the upper frame may slideover an external surface of the posts of the lower frame, raising theupper frame from the lower frame. In this sense, the posts of the upperframe and the posts of the lower frame may act as telescopic system thatcontract within one another in the stowed state and expand apart in thedeployed state.

In some instances, the one or more lifting mechanisms may includemotors, gear boxes, gear drives, shafts, jacks, hydraulic pumps, aircompressors, manifolds, conduit lines, hydraulic and/or pneumaticcylinders, and couplers that are usable to transition the expandableshelter between stowed and deployed states. In some instances, the oneor more lifting mechanisms may include screw jack assemblies(alternatively referred to as a “jackscrews”). The jack screw assembliesmay lift and lower portions of the frames in unison (e.g.,synchronously) during the deployment and stowing, respectively, of theexpandable shelter. The gear boxes, couplers, and shafts mayinterconnect features of the expandable shelter, such as jack screwassemblies. In some instances, the one or more lifting mechanisms may bedisposed at corners, sides, or intersections between the upper frame andthe lower frame, and/or may be disposed within one or more of the upperframe and the lower frame, such as within posts of the upper frame.During deployment of the expandable shelter, the one or more liftingmechanisms may balance and suspend loads of the expandable shelter. Indoing so, the expandable shelter may deploy at a constant, controlledrate.

To illustrate the deployment of the expandable shelter, vertical shaftsmay be disposed within the posts of the upper frame and/or posts of thelower frame, while side drive shafts may be disposed in framework of theupper frame and/or the lower frame. The side drive shafts may couple tothe vertical shafts through one or more gear boxes that transfer arotational movement of the side drive shafts to the vertical shafts.Through a rotational movement of the vertical shafts, the upper framemay lift from the lower frame and transition the expandable to thedeployed state. Conversely, a rotation of the vertical shaft in anopposite direction may lower the upper frame and transition theexpandable shelter to the stowed state.

The interconnection between the gear boxes and shafts may permit theexpandable shelter to deploy and stow through operation of a singlelifting mechanism. That is, rather than individually operating the oneor more lifting mechanisms on the expandable shelter, for instance,linkages between the gear boxes and shafts permit the one or morelifting mechanisms to function as a single unit and lift the expandableshelter. For instance, the one or more lifting mechanisms may bemanually operated, such as through rotating a handle coupled to the gearboxes, or may be electrically operated through motors and instead ofmanually rotating each jack screw with the handle, the linkages betweenthe one or more lifting mechanisms allows the rotational movement totransfer to all vertical shafts, thereby stowing or deploying theexpandable shelter. In some examples, the lifting mechanism may beactuated from a single lifting point. In some examples, the liftingmechanism may include multiple alternate lifting points, any one ofwhich may be used to expand or contract the vertical shafts in unison.In the illustrated examples, the lifting mechanism is described as aseries of jack screws. However, in some examples the lifting mechanismmay additionally or alternatively include other actuators such ashydraulic cylinders, pneumatic cylinders, linear actuators, or anycombination thereof that operate in unison to deploy and stow theexpandable shelter. That is, linear actuators, for instance, may includejack screws, hydraulic/pneumatic cylinders, and so forth that operate todeploy and stow the expandable shelter.

The one or more lifting mechanisms may maintain their position when theexpandable shelter is deployed, stowed, or between stowed and deployedstates. For instance, the expandable shelter may expand to less than afully designed deployed state. At any position along the deployment ofthe expandable shelter, the one or more lifting mechanisms are designedto support upper frame, for instance, without the expandable sheltercollapsing. Such design may allow the expandable shelter to deploy orstow in multiple stages. For instance, during a deployment of theexpandable shelter, cables, wires, chords, supply lines (e.g., gas,water, electric, etc.), and so forth may need to be coupled toappliances or routed within the expandable shelter.

In the deployed state, the operational footprint and/or the volume ofthe expandable shelter may increase through panels unfolding from theframes. For instance, the lower frame may include floor panels thatunfold from the lower frame in the deployed state and the upper framemay include ceiling panels that unfold from the upper frame in thedeployed state. The expandable shelter may include brackets, mounts, orbraces that secure the floor panels and/or the ceiling panels in thedeployed state. For instance, the floor panels may include braces thatprop, support, or brace against portions of the trailer to support loadsexperienced by the floor panels. In some examples, the floor panelsand/or the ceiling panels may fold into the frame assembly. In someinstances, the floor panels and the ceiling panels may be configured tofold within a perimeter of the trailer.

To enclose an interior of the expandable shelter in the deployed state,an exterior canvas or wall may couple to the ceiling panels, the floorpanels, the frames, or other portions of the expandable shelter. Theexterior wall may seal the interior of the expandable shelter fromwater, debris, and/or may thermally insulate the interior of theexpandable shelter. In addition, the exterior wall may seal the interiorto minimize light or sound escaping. In some instances, the exteriorwall may couple to the ceiling panels and the floor panels through acombination of straps (e.g., rope, chord, cable, etc.), hangers,tie-downs (e.g., ratchet, cam-buckle, etc.) and a system of channels(e.g., U-channel, C-Channel, etc.), and fasteners (e.g., bead, piping,slides, inserts, boltrope, etc.). For instance, a top of the exteriorwall may feed through a channel on the ceiling panels. When theexpandable shelter includes more than one ceiling panel, channels may bedisposed on respective ceiling panels. In such instances, the channelsmay align and the exterior wall may continuously extend between channelson the ceiling panels. A bottom of the exterior wall may couple to thefloor panels of the expandable shelter through coupling straps on theexterior wall to tie-downs. For instances, straps coupled (e.g., sewing,adhesives, mechanical fasteners, etc.) to the floor panels may engagewith tie-downs coupled to the exterior wall (or vice versa). Intightening the tie-downs, the exterior wall may pull taut and secure theexterior wall in place.

In some instances, the top of the exterior wall may couple to theceiling panels interior to a perimeter of the expandable shelter, suchas the perimeter of the ceiling panels. Such coupling may prevent waterpermeation into the interior of the expandable shelter. Additionally, oralternatively, the exterior wall may be disposed over (e.g., drape) aperimeter of the floor panels. The exterior wall may therefore directwater, moisture, or other debris away from the interior of theexpandable shelter. While certain examples illustrated and describedherein show specific attachment mechanisms for attaching the exteriorwall(s) to the ceiling and the floor of the expandable shelter, theseexamples are merely illustrative. In other examples, other attachmentmechanisms may be used for attaching the exterior wall(s) to the ceilingand/or the floor.

The exterior wall may also include doors and/or windows and easilycollapse into a stowed state for easy transportation.

In some instances, the expandable shelter may include appliances, suchas ovens, refrigerators, exhaust fans, sinks, and/or fryers. Theexpandable shelter may also include counters, cabinetry, lockers,benches, beds, bunks, tables, and/or other objects. To secure theappliances and/or objects to the expandable shelter, a carrier, forinstance, may be coupled to the appliances and/or the objects. Thecarrier may include wheels that allow the appliances and/or objects tomove about the expandable shelter. The carrier may also includeattachment or clamping mechanisms that secure the carrier to a track,receiver, or other mounting location of expandable shelter. Through anactuation of the clamping mechanisms the carrier may clamp and unclampfrom the expandable shelter. For instance, the carrier may couple to areceiver or a track on the floor (or other portions) of the expandableshelter.

In some examples, the carrier may include wheels that enable theappliance or other object to be more easily manipulated and movedbetween stowed and deployed positions. The wheels of the carrier mayreside within the track and the clamping mechanisms may engage withattachment mechanisms on the track. As an example, the track may includea trough, channel, or groove sized to receive the wheels of the carrierand attachment mechanisms (e.g., slots, receptacles, holes, protrusions,etc.) to which the clamping mechanism engage. Through a clamping motionof the clamping mechanisms, the clamping mechanisms may engage with theattachment mechanisms and the carrier may transition from an unclampedstate to a clamped state, thereby securing the carrier to the expandableshelter. Through an unclamping motion, the carrier may transition fromthe clamped state to the unclamped state. In the unclamped state, thecarriers, and therefore the appliances or other objects mounted to thecarriers, may be permitted to move about the expandable shelter, whilein the clamped state the appliances may be securely coupled to theexpandable shelter, such as a during a transportation of the expandableshelter and/or in a deployed state. Collectively, the carrier and tracksmay provide convenient attachment mechanism to secure the appliances tothe expandable shelter in the stowed and/or deployed states. However,while the clamping mechanisms are discussed as securing the appliancesor other objects, other brackets, plates, fasteners, straps, or locksmay additionally or alternatively be used.

Example Transition from Stowed State to Deployed State

FIGS. 1A-1E illustrate a progressive deployment of an expandable shelter100 from a stowed state to a deployed state. Beginning with FIG. 1A, theexpandable shelter 100 is shown in the stowed state. In some instances,the expandable shelter 100 may attach, integrate, or otherwise couple toa trailer 102, which may transport the expandable shelter 100. In someexamples, the trailer 102 may include leveling jacks 104 that deploy andlevel the expandable shelter 100.

As illustrated, in the stowed state, the expandable shelter 100 mayresemble a compact enclosure that resides within a perimeter of thetrailer 102. In some instances, in the stowed state, the expandableshelter 100 may have dimensions of substantially 96″×substantially96″×substantially 168″. Ceiling panels 106(1), 106(2), and 106(3)(hereinafter, collectively “ceiling panels 106”) may define at least aportion of an exterior of the expandable shelter 100. In some instances,the ceiling panels 106 may align with the perimeter of the trailer 102in the stowed state. A top ceiling panel 108 may define a top of theexpandable shelter 100. In some instances, the ceiling panels 106 maycouple to portions of the top ceiling panel 108 to secure the ceilingpanels 106 to the expandable shelter 100. The ceiling panels 106 mayinclude a plurality of hard and/or soft panels that may fold orotherwise collapse into a frame of the expandable shelter 100, andunfold during deployment. From the illustration shown in FIG. 1A, and asshown herein, the ceiling panels 106 may extend and transition from astowed state to a deployed state.

FIG. 1B illustrates a portion of the expandable shelter 100 in apartially deployed state. For instance, FIG. 1B illustrates an upperportion of the expandable shelter 100 extending from a lower portion ofthe expandable shelter 100. With reference to the Cartesian (X-Y-Z)coordinate system, the expandable shelter 100 may deploy in theY-direction. The expandable shelter 100 may include an upper frame thatextends from a lower frame via an actuation of lifting mechanisms. Theupper and lower frames are described in detail with reference to FIGS.2-4, and the lifting mechanisms are described in detail with referenceto FIGS. 5-7. The lifting mechanisms may raise the upper frame and indoing so, shown in FIG. 1B, the ceiling panels 106 and the top ceilingpanel 108 are translated in the upward Y-direction, away from thetrailer 102. Through lifting the upper frame, other components of theexpandable shelter 100 may be configurable to the deployed state.

FIG. 1C illustrates floor panels 110(1), 110(2), and 110(3)(hereinafter, collectively “floor panels 110”) unfolding into thedeployed state. The floor panels 110 may include a plurality of hardand/or soft panels that fold or otherwise collapse into a frame of theexpandable shelter 100, and unfold during deployment. To illustrate andreferencing both FIG. 1B and FIG. 1C, the floor panels 110 may foldoutward from the stowed state (FIG. 1B) to the deployed state (FIG. 1C)in X- and Z-directions. In the deployed state, the floor panels 110 mayabut, contact, engage, couple to, and/or brace against portions of thetrailer 102. For instance, returning briefly to FIG. 1B, some of thefloor panels 110 (e.g., the floor panel 110(2)) may include braces 112disposed on an underside of the floor panels 110. When the floor panels110 deploy, the braces 112 may brace against the trailer 102 (or theground or other portions of the expandable shelter 100) to support tothe floor panels 110. Some of the floor panels 110 (e.g., the floorpanel 110(3)) may brace against the trailer 102 through other mounts,brackets, or supports 114 (see, e.g., FIG. 1A). For instance, thesupport 114 may fold downward in the Y-direction to rest on a tongue ofthe trailer 102 and the floor panel 110(3) may brace against the support114 when deployed. In the deployed state, the floor panels 110 may foldto positions parallel and/or co-planar with a floor 116 of theexpandable shelter. In doing so, the expandable shelter 100 may have anincreased operational footprint and/or volume in the deployed state.

FIG. 1D illustrates the ceiling panels 106 of the expandable shelter 100in the deployed state. For instance, the ceiling panels 106 may rotateoutward from their stowed state (see FIG. 1C) in X- and Z-directions andbrace or couple to portions of the expandable shelter 100. In someinstances, to support the ceiling panels 106 in their deployed state, aplurality of poles 117 extend between the floor panels 110 and theceiling panels 106. The poles 117 may removably couple to the ceilingpanels 106 and the floor panels 110 and brace the ceiling panels 106 inrespective deployed states.

Additionally, or alternatively, in some instances the poles 117 mayunfold from portions of the expandable shelter 100, such as the ceilingpanels 106 and/or the floor panels 110. For example, the poles 117 maybe integrated or coupled to the ceiling panels 106 and/or the floorpanels 110, and may transition from a collapsed state to an erectedstate (as shown in FIG. 1D). Moreover, in some instances, the ceilingpanels 106 may be supported by mechanisms other than the poles 117 inthe deployed state, such as braces extending between the ceiling panels106 and the expandable shelter 100, locking hinges, cables, and soforth.

Shown in FIG. 1D, deploying the floor panels 110 and the ceiling panels106 exposes an interior 118 of the expandable shelter 100.

In the deployed state, the ceiling panels 106 may fold to a positionco-planar or substantially co-planar with the top ceiling panel 108. Insome instances, in the deployed state, the ceiling panels 106 and thefloor panels 110 may be parallel or substantially parallel with oneanother. In some instances, the ceiling panels 106 may slope away fromthe expandable shelter 100 to repel water away from the interior 118. Inthat case, the ceiling panels 106 may not be parallel with the floorpanels 110. For example, the ceiling panels 106 may be positioned at anoblique angle (e.g., between 1 degree and 20 degrees) relative to thefloor panels 110.

In some instances, through utilizing hard-sided panels for the ceilingpanels 106 and the floor panels 110, the expandable shelter 100 mayquickly deploy and with considerable strength and rigidity. The ceilingpanels 106 and the floor panels 110 may include structurally insulatedpanels (SIPs) which, in some instances, may include at least a layer ofinsulation material sandwiched between two thin outer skins made ofwood, fiberglass, carbon fiber, metal, and/or other structuralmaterials.

To transition the expandable shelter 100 to the stowed state, the poles117 may be removed and the ceiling panels 106 may fold downward in theY-direction, as shown in FIG. 1C. However, in some instances and asnoted above, the poles 117 may be integral to portions of the expandableshelter 100 so as to not be removable, but rather, collapsible. Forexample, the poles 117 may fold into the ceiling panels 106 and/or thefloor panels 110 to a collapsed state for storing and permitting theexpandable shelter to transition to the stowed state.

Additionally, the expandable shelter 100 may include a hard-sided wall120 configured to collapse and expand between stowed and deployedstates. In other words, the ceiling panels 106 and the floor panels 110may unfold/fold from less than all sides of the expandable shelter 100and, in some instances, at least a portion of the perimeter of theexpandable shelter 100 may be defined by the hard-sided wall 120.

FIG. 1E illustrates an exterior wall 122 that encloses the interior 118.The exterior wall 122 may continuously extend around the perimeter ofthe expandable shelter 100 in the deployed state to environmentallyinsulate and seal (e.g., waterproof, weatherproof, prevent lightleakage, etc.) the interior 118. In some instances, the exterior wall122 may couple to the ceiling panels 106 through a system of channelsdisposed on respective ceiling panels 106. The coupling of the exteriorwall 122 to the ceiling panels 106 may be within (i.e., spaced inwardlyfrom) an outer perimeter of the ceiling panels 106 to prevent water frompermeating into the interior 118. The exterior wall 122 may also coupleto the expandable shelter 100 through tie-downs and/or straps.

In some instances, the exterior wall 122 may extend around less than allsides of the expandable shelter 100. For instance, certain sides of theexpandable shelter 100 may include the hard-sided wall 120 while othersides of the expandable shelter 100 are constructed of the exterior wall122. The exterior wall 122 may couple to portions of the hard-sided wall120 to secure the exterior wall 122 through attachment mechanisms. Theattachment mechanisms may pinch or clamp portions of the exterior wall122 therebetween. FIG. 20 illustrates an example wherein the exteriorwall 122 and the hard-sided wall 120 are secured via a first clamp 125and a second clamp 126. Additionally, or alternatively, the attachmentmechanisms may include hooks, zippers, magnets, channels, straps, snaps,etc. In some instances, however, the exterior wall 122 may extend aroundall sides of the expandable shelter 100.

The exterior wall 122 may also include windows, doors 124, or otheraccess points that provide access to the interior 118 of the expandableshelter 100. Stairs may also couple to portions of the trailer 102and/or the floor panels 106 to provide access to the interior 118 of theexpandable shelter 100.

Example Lifting Mechanism

FIG. 2 illustrates a frame assembly 200 of the expandable shelter 100.In some instances, the frame assembly 200 may couple to the trailer 102or portions of the frame assembly 200 may be integrated with the trailer102. For instance, structural members of the frame assembly 200 may alsoserve as structural members of the trailer 102. In some instances, theframe assembly 200 may have a rectangular perimeter that aligns with aperimeter of the trailer 102. In doing so, during transport, theexpandable shelter 100 may comprise a compact rectangular prismaticenclosure. However, in some instances, the frame assembly 200 may belarger or smaller in perimeter than the trailer 102 and/or may includealternate perimeters or shapes than that shown in FIG. 2, such as beinghexagonal, cylindrical, irregular shaped, and so forth.

The frame assembly 200 includes an upper frame 202 and a lower frame204. In FIG. 2, the upper frame 202 and the lower frame 204 are shown inthe stowed state, which corresponds to the stowed state of theexpandable shelter 100. The upper frame 202 and the lower frame 204 areoperably coupled to one another to transition the expandable shelter 100between stowed and deployed states. For instance, shown in dashed lines,the lower frame 204 includes side-drive shafts 206(1) and 206(2)(hereinafter, collectively “side drive shafts 206”) that extend in alengthwise direction of the frame assembly 200 (X-direction). Theside-drive shafts 206 may reside within framework of the lower frame204, such as within tubes (e.g., circular or square) or channels of thelower frame 204. Also shown in dashed lines, vertical shafts 208(1),208(2), 208(3), and 208(4) (hereinafter, collectively “vertical shafts208”) operably couple between the upper frame 202 and the lower frame204. The vertical shafts 208 lift the upper frame 202 from the lowerframe 204 and transition the expandable shelter 100 to the deployedstate. Conversely, the vertical shafts 208 lower the upper frame 202into the lower frame in the stowed state. That is, when actuated, thevertical shafts 208 may lift the upper frame 202 in the Y-direction totransition the expandable shelter 100 into the deployed state. Thedirection of lifting the upper frame 202 is shown by the arrows in FIG.2. Each of the upper frame 202 and the lower frame 204 are discussed inturn below. Additionally, sectional view 210 is discussed in referenceto FIG. 5 to illustrate the lifting mechanisms that deploy and stow theexpandable shelter 100.

FIG. 3 illustrates the upper frame 202 of the frame assembly 200. Theupper frame 202 may include upper frame members 300(1), 300(2), 300(3),and 300(4) (hereinafter, collectively “upper frame members 300”). Theupper frame members 300 may be manufactured from metals (e.g., aluminum,steel, iron, stainless steel, titanium, magnesium, etc.), composites(e.g., fiberglass, carbon fiber, etc.), plastic, wood, projectileresistant materials (e.g., woven or non-woven synthetic materials suchas Kevlar™, Twaron™, Dyneema™, etc.), and/or any combination thereof.The upper frame members 300 may couple to one another through fasteners(e.g., screws, bolts, rivets, etc.). Additionally or alternatively, theupper frame members 300 may be welded together. In some instances,corners of the upper frame 202 may include a hub having receptacles intowhich the upper frame members 300 slide into, over, or abut. Therein,the upper frame members 300 may be coupled (e.g., fasteners, welding,etc.) to the hub to form the upper frame 202. In some instances,utilizing a hub may assist in squaring the upper frame members 300, mayreduce manufacturing time, and/or may increase a structural rigidity ofthe expandable shelter 100. When coupled, the upper frame members 300form a perimeter of the upper frame 202. Gussets or other supports mayalso be included to increase a structural strength of the upper frame202.

Disposed at the corners of the upper frame 202 are upper frame columns,supports, members, or posts 302(1), 302(2), 302(3), and 302(4)(hereinafter, collectively “upper frame posts 302”). In instances wherethe corners include the hub, the upper frame posts 302 may slide into,over, or abut receptacles of the hub. The cross sections of upper frameposts 302, for example, may be square, circular, hexagonal, c-shapechannels, L-shape angles, I-beams, and/or any combination thereof.Additionally, the upper frame posts 302 may be disposed at otherlocations on the upper frame 202 other than the corners, such as along alength of the upper frame members 300. The upper frame 202 also mayinclude additional or fewer upper frame posts than shown in FIG. 3.

Disposed within respective upper frame posts 302 are vertical shafts208. For instance, the vertical shaft 208(1) may be disposed within theupper frame post 302(1), the vertical shaft 208(2) may be disposedwithin the upper frame post 302(2), the vertical shaft 208(3) may bedisposed within the upper frame post 302(3), and the vertical shaft208(4) may be disposed within the upper frame post 302(4). Discussed indetail herein, the vertical shafts 208 may extend from the upper frameposts 302 (Y-direction) in the deployed state to lift the upper frame202 from the lower frame 204.

The ceiling panels 106 may couple to the upper frame 202, such as theupper frame members 300(2), 300(3), and 300(4). For instance, theceiling panel 106(1) may couple along the upper frame member 300(2), theceiling panel 106(2) may couple along the upper frame member 300(3), andthe ceiling panel 106(3) may couple along the upper frame member 300(4).To allow the ceiling panels 106 to transition between stowed anddeployed states (see FIG. 1C and FIG. 1D), the ceiling panels 106 may berotatably coupled to the respective upper frame members 300 (e.g., byone or more hinges). Additionally, the top ceiling panel 108 may coupleto a top of the upper frame 202 and form a substantially planar surfacein the X-Z plane.

FIG. 4 illustrates the lower frame 204 of the frame assembly 200. Thelower frame 204 may include lower frame members 400(1), 400(2), 400(3),and 400(4) (hereinafter, collectively “lower frame members 400”). Thelower frame members 400 may be manufactured from metals (e.g., aluminum,steel, iron, stainless steel, titanium, magnesium, etc.), composites(e.g., fiberglass, carbon fiber, etc.), plastic, wood, projectileresistant materials (e.g., woven or non-woven synthetic materials suchas Kevlar™, Twaron™, Dyneema™, etc.), and/or any combination thereof.The lower frame members 400 may couple to one another through fasteners(e.g., screws, bolts, rivets, etc.). Additionally, or alternatively, thelower frame members 400 may be welded together. In some instances,corners of the lower frame 204 may include a hub having receptacles intowhich the lower frame members 400 slide into, over, or abut. Therein,the lower frame members 400 may be coupled (e.g., fasteners, welding,etc.) to the hub to form the lower frame 204. In some instances,utilizing a hub may assist in squaring the lower frame members 400, mayreduce manufacturing time, and/or may increase a structural rigidity ofthe expandable shelter 100. When coupled, the lower frame members 400form a perimeter of the upper frame 204. Gussets may be included toincrease a structural strength of the lower frame 204. Additionally,cross members may be coupled between the lower frame members 400, suchas between the lower frame member 400(1) and the lower frame member400(3).

Disposed at the corners of the lower frame 204 are lower frame columns,supports, or posts 402(1), 402(2), 402(3), and 402(4) (hereinafter,collectively “lower frame posts 402”). In instances where the cornersinclude the hub, the lower frame posts 402 may slide into, over, or abutreceptacles of the hub. The lower frame posts 402 may be square,circular, hexagonal, c-shape channels, L-shape angles, I-beams, and/orany combination thereof. Additionally, the lower frame posts 402 may bedisposed at other locations on the lower frame 204 other than thecorners, such as along a length of the lower frame members 400. Thelower frame 204 may include additional or fewer lower frame posts 402than shown in FIG. 4.

The lower frame posts 402 may correspond to and align with the upperframe posts 302 such that the lower frame posts 402 engage with theupper frame posts, and vice versa. In some instances, the upper frameposts 302 may also include a larger cross-sectional dimension than across-sectional dimension of the lower frame posts 402, thereby allowingthe upper frame posts 302 to slide or be disposed over the lower frameposts 402, as shown in FIG. 2. That is, returning briefly to FIG. 2, inthe stowed state, the upper frame posts 302 are shown disposed overrespective lower frame posts 402. In this sense, the upper frame posts302 may telescope over the lower frame posts 402. To allow thisinteraction, the lower frame posts 402 are disposed at locations on thelower frame 204 corresponding to the locations of the upper frame posts302 on the upper frame 202. A size and shape of the upper frame posts302 and the lower frame posts 402 are also appropriately sized to allowthe lower frame posts 402 to fit within the upper frame posts 302 in thestowed state. Additionally, the upper frame posts 302 may include slotswithin an interior of the upper frame posts 302 such that the lowerframe posts 402 are permitted to fit within the upper frame posts 302 inthe stowed state. To assist in the interaction between the upper frameposts 302 and the lower frame posts 402, bushings, bearings, guides, orwear plates may be included.

Additionally, or alternatively, the upper frame posts 302 and the lowerframe posts 402 may have complimentary shapes (e.g., C-channel,I-channels, etc.) that engage or slide over/within one another. Forinstance, the upper frame posts 302 may comprise a first C-channel andthe lower frame posts may comprise a second C-channel. The secondC-channel may be sized larger than or smaller than the first C-channelto either reside within the first C-channel or over the first C-channel,in the stowed state, and slide over one another in the deployed state.In such instances, the first C-channel and the second C-channel may becomplimentary to provide structural support during a deployed state anda stowed state of the expandable shelter 100.

Disposed within some of the lower frame members 400 may be theside-drive shafts 206. For instance, as shown by the dashed lines, theside-drive shaft 206(1) may be disposed within the lower frame member400(3) and the side-drive shaft 206(2) may be disposed within the lowerframe member 400(1). The side-drive shafts 206 may operably couple toone another through a cross-drive shaft 404, which is also shown indashed lines. The cross-drive shaft 404 may be disposed within a crossmember 406 of the lower frame 204. Details of the interaction betweenthe side-drive shafts 206 and the cross-drive shaft 404 is shown in FIG.7, as indicated by 408.

The floor panels 110 may couple to sides of the lower frame 204, such asthe lower frame members 400(2), 400(3), and 400(4). For instance, thefloor panel 110(1) may couple along the lower frame member 400(2), thefloor panel 110(2) may couple along the lower frame member 400(3), andthe floor panel 110(3) may couple along the lower frame member 400(4).To allow the floor panels 110 to transition between stowed and deployedstates (see FIG. 1B and FIG. 1C), the floor panels 110 may rotatablycouple to respective lower frame members 400 (e.g., by one or morehinges).

In the stowed state, the floor panels 110 may reside within a perimeterof the upper frame 202. For instance, as the upper frame posts 302reside over the lower frame posts 402 in the stowed state (see FIG. 2),the respective floor panels 110 include a length that allows therespective floor panels 110 to fold into and reside within a distancebetween the upper frame posts 402. To illustrate, and referencing FIG.3, the floor panel 110(2) may have a length smaller than a distancebetween the upper frame post 302(3) and the upper frame post 302(4).Additionally, to allow the floor panels 110 to fold within the upperframe 202, a height of floor panels 110 fits within upper frame members300 and lower frame members 400. For instance, a height of the floorpanel 110(2) (Y-direction in FIG. 1B or Z-direction in FIG. 1C) mayreside within the upper frame member 300(3) and the lower frame member400(3) when the frame assembly 200 is in the stowed state. In doing so,the floor panels 110 may fold within a perimeter of the frame assembly200, thereby making the expandable shelter 100 a compact enclosure.Thereafter, the respective ceiling panels 106 may enclose the respectivefloor panels 110, resembling the illustration shown in FIG. 1A.

In some instances, the upper frame posts 302 and/or the lower frameposts 402 may include clips, tabs, pins, latches, brackets, or othercomponents that secure the ceiling panels 106 and/or the floor panels110 in the stowed state. For instance, the upper frame posts 302 mayinclude wedges that secure the floor panels 100 within the frameassembly 200. The wedges may prevent the floor panels 110 shiftingduring a transport of the expandable shelter 100. Other guides may alsobe included to assure that the frame assembly 200 properly collapsesduring the stowing of the expandable shelter 100.

FIG. 5 is an enlarged detail view of the sectional view 210 illustratedin FIG. 2 and illustrates an interaction between the side-drive shafts206, the vertical shafts 208, and the cross-drive shaft 404.Specifically, FIG. 5 illustrates the side-drive shaft 206(1), thevertical shaft 208(4), and the cross-drive shaft 404, as well as theirinteraction. However, it is to be understood that the sectional view210, as well as the discussion of FIG. 5, may represent the interactionbetween other side-drive shafts 206, other vertical shafts 208, and thecross-drive shaft 404. FIG. 5 also illustrates the upper frame post302(4), the lower frame member 400(3), the cross member 406, and thelower frame post 402(4) being transparent to illustrate componentsresiding therein, respectively. As noted above, FIG. 5 illustrates thatthe lower frame post 402(4) is disposed within an interior of the upperframe post 302(4) in the stowed state to allow the lower frame 204 totelescope within the upper frame 202.

The expandable shelter 100 may include gear drives or gear boxes 500(1)and 500(2) (which may be referred to herein as “gear box 500” or “gearboxes 500” unless specifically noted) that operate to transition theframe assembly 200 between stowed and deployed states. Additionally,other gear boxes 500 may be included other than those shown in FIG. 5.Generally, therefore, gear boxes of the expandable shelter 100 may bereferred to as “gear box 500” or “gear boxes 500.” Additionally, oralternatively, the expandable shelter 100 may include hydraulic pumps,air compressors, manifolds, and/or conduit/lines that actuate hydraulicand/or pneumatic cylinders disposed at the corners. These hydraulic orpneumatic cylinders may operate to transition the frame assembly 200between stowed and deployed states.

The gear boxes 500 are arranged, oriented, and configured to transfer orredirect rotational movement between the side-drive shafts 206, thevertical shafts 208, and the cross-drive shaft 404. In some instances,the gear boxes 500 may include gears such as worm gears, bevel gears,rack and pinions, spiral bevel gears, helical gears, spur gears,internal gears, or any combination thereof, disposed within a housing ofthe gear boxes 500. The gears within the gear box 500 permit thetransfer or redirection of rotational movement between the side-driveshafts 206, the vertical shafts 208, and the cross-drive shaft 404.

For purposes of illustrating the operation of the gear boxes 500, thediscussion with regard to FIG. 5 will relate to deploying the expandableshelter 100, unless noted otherwise. That is, throughout the discussionof FIG. 5, which illustrates the frame assembly 200 in the stowed state,the process of deploying the expandable shelter 100 from the stowedstate is detailed.

In some instances, the gear boxes 500 may receive rotational movement,or other movement, via an input 502. In this example, the input 502 isshown as a square stub shaft, but in other examples, the input 502 maycomprise a keyed shaft, a knob, an actuator, a button, a lever, a socket(with any non-circular receptacle shape), or any other component capableof being engaged by a driver (e.g., by a lever, wrench, ratchet, crank,electric motor, drill motor, etc.). The input 502 may providemechanical, electrical, hydraulic, pneumatic, or other inputs that causethe lifting mechanism or the linear actuators to stow and deploy theexpandable shelter 100. For instance, the input 502 may rotate throughmovement of the driver (not shown) or other mechanism that couples tothe input 502. An end of the input 502 opposite the driver may include agear (e.g., bevel gear) that rotates with a rotational movement of theinput 502. For instance, the input 502 may rotate about the X-axis inthe clockwise direction in response to a rotation of the driver aboutthe X-axis in the clockwise direction. In this sense, the input 502 maytransfer rotational movement into the gear box 500(1). The gear box500(1) may include gears (e.g., bevel gears) that redirect or transferthe rotational movement of the input 502 to rotational movement of thevertical shaft 208(4). As a result, the vertical shaft 208(4) may rotateabout the Y-axis (in either a clockwise or counter clockwise direction).Accordingly, as the input 502 is rotated, the gear box 500(1) maytransfer the rotational movement of the input 502 about the X-axis tocause the vertical shaft 208(4) to rotate about the Y-axis. The gear box500(1) may couple to the vertical shaft 208(4) via a coupler 504(1).

Rotation of the vertical shaft 208(4) may cause the expandable shelter100 to transition from the stowed state to the deployed state. Moreparticularly, portions of the vertical shaft 208(4) may be threaded(e.g., ACME® screw) and operably couple or engage with a jack screwassembly 506. The jack screw assembly 506 is configured to convert therotational movement of the vertical shaft 208(4) into linear movement tolift the upper frame 202 in the Y-direction, thereby causing theexpandable shelter 100 to deploy. Details of the jack screw assembly 506are discussed with reference to FIG. 6.

In addition to transferring rotational movement to the vertical shaft208(4), the gear box 500(1) transfers rotational movement to other gearboxes 500. For instance, FIG. 5 illustrates the gear box 500(1) beingcoupled to the gear box 500(2) through a coupler 504(2). In someinstances, the gear box 500(1) may transfer rotational movement to thegear box 500(2) about the same axis of rotation as the input 502. Thatis, the gear box 500(2) may receive rotational movement from the gearbox 500(1) about the X-axis and may rotate about the X-axis as well.

The gear box 500(2) may include gears (e.g., bevel gears) that redirector transfer rotational movement to the cross-drive shaft 404. In doingso, the gears within the gear-box 500(2) may cause the cross-drive shaft404 to rotate about the Z-axis (in either a clockwise or counterclockwise direction). The cross-drive shaft 404 may couple to the gearbox 500(2) via a coupler (not labeled). Although FIG. 5 only illustratesone end of the cross-drive shaft 404, on an opposite end not coupled tothe gear box 500(2), the cross-drive shaft 404 may couple to anothergear box 500 to transfer a rotational movement to the cross-drive shaft206(2). Discussed herein, the cross-drive shaft 206(2) may transfer, viaone or more gear boxes 500, rotational movement to the vertical shafts208 (e.g., the vertical shaft 208(1) and the vertical shaft 208(2)) todeploy the expandable shelter 100.

Moreover, in addition to transferring rotational movement to thecross-drive shaft 404, the gear box 500(2) may transfer rotationalmovement to the side-drive shaft 206(1) to rotate the side-drive shaft206(1) about the X-axis. The side-drive shaft 206(1) may couple to thegear box 500(2) via a coupler 504(3) (coupler 504(1), coupler 504(2),and coupler 504(3) may collectively be referred to herein as “couplers504” or generally and/or individually as “coupler 504”). The side-driveshaft 206(1) may transfer rotational movement to other gear boxes 500,which in turn, may transfer rotational movement to the vertical shaft208(3).

The side-drive shafts 206, the vertical shafts 208, and the cross-driveshaft 404 may therefore interconnect through a system of gear boxes 500and couplers 504 to transition the expandable shelter 100 between stowedand deployed states thereby serving as a lifting mechanism for theexpandable shelter 100. By way of illustration, an end of the side-driveshaft 206(1) not coupled to the gear box 500(2) may extend in theX-direction and couple to other gear boxes 500 to transfer rotationalmovement to the vertical shaft 208(3). That is, the gear box 500 coupledto an end of the side-drive shaft 206(1) not coupled to the gear box500(2) may transfer the X-axis rotational movement of the side-driveshaft 206(1) to the vertical shaft 208(3). To this end, corners of theframe assembly 200 may include the gear boxes 500 and couplers 504(similar to that shown in FIG. 5) to transfer rotational movement to thevertical shafts 208. FIG. 5 may therefore generally depict corners ofthe frame assembly 200.

Furthermore, as noted above, with the gear boxes 500 (e.g., the gear box500(1)), rotational movement of the input 502 is transferred to thevertical shafts 208(1) and 208(2) via the cross-drive shaft 404 and gearboxes 500 to deploy the expandable shelter 100. The side-drive shafts206, the vertical shafts 208, the cross-drive shaft 404 may thereforeinterconnect and function as the lifting mechanism that transitions theexpandable shelter 100 from the stowed state to the deployed state.Moreover, the interconnection of the vertical shafts 208 also allow theexpandable shelter 100 to deploy at a constant rate. Corners of theframe assembly 200 (e.g., the upper frame posts 302) may lift in unisonto prevent binding or pinching during deployment.

The lifting mechanism may be operable from a single input to deploy theexpandable shelter 100. More particularly, in some instances, through anoperation of a single input 502 receiving rotational movement, eachcorner of the frame assembly 200 may lift in unison. That is, while eachcorner of the frame assembly 200 may include an input 502 to receive thedriver (for instance) the expandable shelter 100 may deploy through anyone of the inputs 502 receiving rotational movement. In other words,despite having multiple inputs 502, the expandable shelter 100 maydeploy when only one input 502 is rotated via the driver as the systemof side-drive shafts 206, the cross-drive shafts 404, the gear boxes500, and the couplers 504 transfer rotational movement to each verticalshaft 208. The expandable shelter 100 may therefore deploy from anycorner, which may be useful such as when one of the input 502 isinaccessible due to obstacles (e.g., tree, barricade, etc.).

In some instances, a clockwise rotational movement of the input 502about the X-axis may correspond to deploying the expandable shelter 100while a counter clockwise directional movement of the input 502 aboutthe X-axis may correspond to stowing the expandable shelter 100, or viceversa. Therefore, to stow the expandable shelter 100 from the deployedstate, the driver, for instance, may be rotated in an oppositedirection. Similar to the mechanisms involved in the deployment of theexpandable shelter 100, the expandable shelter 100 may stow in acomparable manner.

The gear boxes 500 may be disposed within portions of the lower frame202, such as portions of the lower frame posts 402. For instance, FIG. 5illustrates the gear box 500(1) and the gear box 500(2), as well as thecouplers 504, being disposed within the lower frame member 400(3), thelower frame post 402(4), and/or the cross member 406. Portions of thegear boxes 500 and/or the couplers 504 may be accessible throughopenings in the lower frame members 400, for instance. Additionally, theinput 502 may be disposed exterior to the lower frame 204 to provideaccess to the input 502 or the lower frame 204 may include ports thatprovide access to the input 502.

In some instances, the gear box 500(1) and the gear box 500(2) mayinclude similar components but may be oriented in different directionswithin the frame assembly 200. For instance, the gear box 500(1) may bedisposed along an axis in the X-Y direction while the gear box 500(2)may be disposed along an axis in the X-Z direction. The gear box 500(1)may be rotated about the X-axis.

In some instances, the gear boxes 500 may be alternatively designed. Forinstance, gear boxes may include more than two couplable shafts totransfer the rotational movement. As an example, a gear box may transferrotational movement to the vertical shaft 208(4), the side-drive shaft206(1), and the cross-drive shaft 404. In that case, in some instances,the gear box 500(2) may be omitted.

FIG. 6 illustrates components of the screw jack assembly 506. The screwjack assembly 506 may include plates 600(1), 600(2), 600(3), and 600(4)(collectively, hereinafter “plates 600”), springs 602(1), 602(2), and602(3) (collectively, hereinafter “springs 602”), a nut 604, a stop nut606, and fasteners 608. The screw jack assembly 506 may reside within ahousing 610 having a first end 612 and a second end 614. The screw jackassembly 506 may be coupled to the upper frame 202 such that as thevertical shafts 208 rotate and the screw jack assembly 506 is drivenupward, the upper frame 202 is lifted from the lower frame 204. Althoughlabeled as the vertical shaft 208(4), FIG. 6 may represent theinteraction between other vertical shafts 208 and the screw jackassembly 506.

As noted above with reference to FIG. 5, the coupling of the verticalshaft 208(4) and the screw jack assembly 506 may transition theexpandable shelter 100 between stowed and deployed states. Toillustrate, the vertical shaft 208(4) is threaded between a first end616 of the vertical shaft 208(4) and a second end 618 of the verticalshaft 208(4) (or portions thereof) to engage with the nut 604. In someinstances, the nut 604 and/or the stop nut 606 may be the onlycomponents of the screw jack assembly 506 coupled to the vertical shaft208(4). A rotation of the vertical shaft 208(4) causes the verticalshaft 208(4) to thread through the nut 604. When rotated, a distancebetween the second end 618 of the vertical shaft 208(4) and the nut 604may decrease or increase (depending on the directional rotation). As thevertical shaft 208(4) threads through the nut 404 about the Y-axis in aclockwise direction, for instance, the expandable shelter 100 maydeploy, while rotation in an opposite direction causes the expandableshelter 100 to stow, or vice versa.

Compared to FIG. 5, which represents the expandable shelter 100 in thestowed state, FIG. 6 represents the expandable shelter 100 in thedeployed state. For example, as shown in FIG. 6, the screw jack assembly506 is disposed proximate to the second end 618 of the vertical shaft208(4). In FIG. 5, and in the stowed state, the screw jack assembly 506is disposed proximate to the first end 616, and hence, a greater lengthis disposed between the screw jack assembly 506 and the second end 618to permit the vertical shaft 208(4) to thread through the screw jackassembly 506 and transition the expandable shelter 100 to the deployedstate.

The jack screw assembly 506 may couple to the housing 610 through thefasteners 608 such that as the vertical shaft 208(4) rotates about theY-axis in the clockwise direction, the vertical shaft 208(4) maylinearly extend out of the housing 610. The second end 614 of thehousing 610 may couple to portions of the upper frame 202, such as theupper frame members 300 and/or the upper frame posts 302, to support thehousing 610 and permit the vertical shaft 208(4) to extend out of thehousing 610. That is, when the vertical shaft 208(4) is rotated, thecoupling of the housing 610 and the upper frame 202 may push the upperframe 202 in the Y-direction, thereby deploying the expandable shelter100. Movement of the housing 610 is shown via the arrows included withinFIG. 6.

In some instances, the vertical shaft 208(4) and the jack screw assembly506 may resemble a screw jack. That is, the threads of the verticalshaft 208(4) may include a worm gear that engages with correspondingthreads of the nut 604. In rotating the vertical shaft 208(4) about theY-axis in the clockwise direction, the housing 610 may displace in theY-direction through the coupling of the jack screw assembly 506 and thehousing 610 via the fasteners 608, thereby driving the vertical shaft208(4) out of the housing 610 and deploying the expandable shelter 100.

To receive rotational movement, the first end 616 of the vertical shaft208(4) may couple to the gear box 500(1) via the coupler 504(1). Thestop nut 606 may prevent the vertical shaft 208(4) disengaging with thejack screw assembly 506 (e.g., over deploying). For example, in someinstances, the stop nut 606 may be welded to the vertical shaft 208(4)and/or a length proximate to the second end 618 of the vertical shaft208(4) may not include threads, thereby preventing disengagement.

In some instances, the nut 604 may function as a floating nut throughthe incorporation of the springs 602 (e.g., the spring 602(1) and thespring 602(2)). The floating nut may allow for the frame assembly 200 todeploy and stow even in instances where the frame assemblies (e.g.,corners) are not perfectly aligned or at even heights (i.e., one cornermay be lower or higher than other corners). In other words, the floatingnut may prevent binding of the various components (e.g., vertical shafts208, upper frame posts 302, lower frame posts 402, etc.) while deployingand stowing the expandable shelter 100. Additionally, the floating nutmay be “floating” in the sense that it is not coupled to the frameassembly 200, but rather, may “float” relative to the frame assembly200, or components thereof.

The springs 602 may evenly distribute weight of expandable shelter 100during deployment or stowing of the expandable shelter 100. Forinstance, the springs 602 within each jack assembly 506 may distributeweight of the upper frame 202 amongst each other such that theexpandable shelter 100 either deploys or stows in unison. The plates 600may provide a foundation or platform for the springs 602 within thehousing 610.

FIG. 7 illustrates the cross-sectional view 408 and shows the lowerframe member 400(1), the lower frame post 402(1), and the cross member406 being translucent to illustrates components within.

The cross-drive shaft 404 transfers rotational movement to the gear box500(3). The gear box 500(3) may include gears that transfer therotational movement of the cross-drive shaft 404 to the side-drive shaft206(2) and the vertical shaft 208(1). For instance, as discussed abovewith regard to FIG. 5, the cross-drive shaft 404 may rotate about theZ-axis when the input 502 (of FIG. 5) is actuated through a couplingwith the gear box 500(2). The cross-drive shaft 404 may couple to thegear box 500(3) through a coupler 504(4). The gear box 500(3) mayredirect the rotational movement about the Z-axis into a rotationalmovement about the X-axis, for instance, using bevel gears. In doing so,the side-drive shaft 206(2) may rotate about the X-axis, through acoupling with the gear box 500(3) via a coupler 504(5), and transferrotational movement to the vertical shaft 208(2). Additionally, thecoupling of the gear box 500(3) with a gear box 500(4) through a coupler504(6) causes the vertical shaft 208(1) to rotate about the Y-axis. Thatis, the gear box 500(4) may redirect the rotational movement about theX-axis to cause the vertical shaft 208(1) to rotate. As noted above,depending on the direction of rotation of the vertical shafts 208, theexpandable shelter 100 may either stow or deploy.

Furthermore, although the above description is with regard to the gearbox 500(3) receiving rotational movement from the cross-drive shaft 404,as alluded to previously, any or all of the corners of the expandableshelter 100 may include the input 502(2) (the “input 502” may bereferred to herein as the “input 502(1)”). The input 502(2) may receiverotational movement from a lever or other driver (e.g., knob, wrench,ratchet, crank, drill motor, electric motor, etc.) coupled thereto. Forinstance, instead of the input 502(1) receiving the rotational movementfrom the driver, the driver may couple to the input 502(2). In rotatingthe driver and the input 502(2), the gear box 500(4) may redirectrotational movement about the X-axis into rotational movement about theY-axis, causing the vertical shaft 208(1) to rotate. The interconnectionbetween the gear box 500(4), the gear box 500(3), the side-drive shaft206(2), and the cross-drive shaft 404 may transfer rotational movementto the other vertical shafts 208 to cause the expandable shelter 100 totransition between stowed and deployed states (depending on thedirectional rotation). Therefore, the expandable shelter 100 may deployor stow through one of the inputs 502 (e.g., the input 502(1) or theinput 502(2)) being rotated). With the above discussions in FIGS. 5-7,the vertical posts 208 may respectively receive rotational movement toeither stow or deploy the expandable shelter 100.

Example Wall Connection Interface

FIGS. 8A and 8B illustrate an example ceiling panel 800 (which may besimilar to or represent the “ceiling panel(s) 106”). The ceiling panel800 may include an exterior surface 802 as well as an interior surface804 opposite the exterior surface 802. In the stowed state, the exteriorsurface 802 may represent portions of a lateral exterior of theexpandable shelter 100, as shown in FIG. 1A. In the deployed state, theexterior surface 802 may represent portions of a top of the expandableshelter 100, as shown in FIG. 1D. As discussed earlier, the ceilingpanel 800 may couple to portions of the upper frame 202, such as theupper frame members 302 via a hinge 806 that allows the ceiling panel800 to transition between stowed and deployed states.

The ceiling panel 800 includes a channel 808 disposed on the interiorsurface 804. The channel 808 may follow or traverse portions of aperimeter of the ceiling panel 800. That is, shown in FIG. 8A, thechannel 808 is spaced inwardly from the perimeter of the ceiling panel800 and traverses a curvature of the ceiling panel 800. The channel 808may therefore be interior to the perimeter of the ceiling panel 800.Discussed below, the channel 808 may receive the exterior wall 122 suchthat the exterior wall 122 is coupled interior to the exterior perimeterof the ceiling panel 800. The exterior wall 122 may continuously feedthrough respective channels 808 on the ceiling panels 800. That is,referring to FIG. 1E, the ceiling panels 106 may include the channels808 that align and/or couple to allow the exterior wall 122 to traversea perimeter of the expandable shelter 100.

As shown in FIG. 8A, the channel 808 is not disposed on a side of theceiling panel 800 including the hinge 806. Additionally, although FIG.8A illustrates the channel 808 following a particular path at a certainoffset from the perimeter of the ceiling panel 800, the channel 808 maytake any shape, profile, path and be offset any distance from theperimeter of the ceiling panels 800. Additionally, the ceiling panel 800may include other shapes or may be smaller or larger than shown in FIG.8A.

The ceiling panel 800 may further include weather seals toenvironmentally protect the interior 118 of the expandable shelter 100in the stowed state. The ceiling may also include a flange 809 thatengages, retains, or couples to one or more ceiling panels in the stowedstate to secure the ceiling panels within the stowed footprint of theexpandable shelter 100. For example, in some instances, after theceiling panel 106(1) and/or the ceiling panel 106(3) are folded in, theceiling panel 106(2) may retain the ceiling panels 106(1) and 106(3) inthe stowed state (e.g., to prevent the ceiling panels 106(1) and 106(3)from opening). Alternatively, in some instances, the ceiling panels106(1) and 106(3) may retain the ceiling panel 106(2).

FIG. 8B illustrates a partial cross-sectional view of the ceiling panel800 taken along line 8B-8B of FIG. 8A. FIG. 8B illustrates the channel808 disposed on the interior surface 804 of the ceiling panel 800. Thechannel 808 includes a slot 810 and an interior 812. The slot 810 allowsa bead or piping at a top edge of the exterior wall 122 to feed throughthe channel 808 and around the perimeter of the expandable shelter 100.A fastener, such as a bead or piping at a top edge of the exterior wall122 is disposed within the interior 812 of the channel 808 to couple theexterior wall 122 to the channel 808.

FIG. 8B also illustrates that the ceiling panel 800 may comprise a SIPhaving at least a layer of insulation material sandwiched between twoouter skins made of structural material.

FIG. 9 illustrates a perspective view of an example exterior wall 122.The exterior wall 122 may include a top 900, a bottom 902, and a wall904 extending between the top 900 and the bottom 902. Disposed at thetop 900, the exterior wall 122 may include straps or handles 906 tomaneuver, position, or handle the exterior wall 122, and a bead, piping,or other fastener (too small to see in FIG. 9, but illustrated anddescribed in FIGS. 10A and 10B) to secure the exterior wall 122 to oneor more ceiling panels 800. Disposed at the bottom 902, the exteriorwall 122 may include tie-downs 908 that couple the exterior wall 122 tothe expandable shelter 100. For instance, the tie-downs 908 may engagewith straps and through a tightening of the tie-downs 908, the exteriorwall 122 may enclose the interior 118 of the expandable shelter.

In some instances, the tie-downs 908 may couple to the exterior wall 122through fasteners (e.g., hooks, loops, slots, etc.) or being directlyintegrated with the exterior wall 122 (e.g., sewn, riveted, screwed,etc.).

The wall 904 portion of the exterior wall 122 may include a window 910or other openings 912 to provide access between an exterior of theexpandable shelter 100 and the interior 118 of the expandable shelter100. The window 910 and/or the openings 912 may be capable of closing tolimit debris entering the expandable shelter 100, to limit visibilityinto the interior 118 of the expandable shelter 100, and/or to limitlight exiting the expandable shelter 100.

The exterior wall 122 may be flexible to allow the exterior wall 122 totraverse the channel 808 and enclose the interior 118 (see FIG. 1E). Insome instances, the exterior wall 122 may be a single piece of materialor different sections of material may be fastened together to form theexterior wall 122 (e.g., buckled, sewn, hook and loop elements such asVelcro®, clamps, zippers, etc.). Additionally, as the expandable shelter100 may reside in extreme or harsh environments, materials of theexterior wall 122 may be capable of withstanding wind, rain, hail,and/or debris and resist tears, punctures, ruptures, or splitting. Theexterior wall 122 may also include water-resistant materials (e.g.,nylon, polyester, etc.), water-proof materials (e.g., Gore-Tex®, vinyl,etc.), rubbers, fabrics, projectile resistant materials (e.g., woven ornon-woven synthetic materials such as Kevlar™, Twaron™, Dyneema™ etc.),or any combination thereof. Furthermore, the exterior wall 122 mayinclude materials to thermally insulate the interior 118 of theexpandable shelter 100. When not deployed, the exterior wall 122 maycompactly fold or collapse.

FIG. 10A illustrates a side view of the top 900 of the exterior wall122. At the top 900 of the exterior wall 122, or substantially at thetop 900 of the exterior wall 122, may be a fastener 1000 sized andconfigured to be insertable within the channel 808. For instance, thefastener 1000 may comprise a bead or piping that is configured to feedthrough the channel 808 and around the perimeter of the expandableshelter 100. The wall 904 portion of the exterior wall 122 may be sewnaround the fastener 1000 such that the fastener 1000 is disposed withinthe wall 904.

Additionally, or alternatively, the fastener 1000 may include slides,clasps, hooks, loops, buttons, and so forth. In some instances, thefastener 1000 may include a boltrope sewn, integrated, or coupled to theexterior wall 122. In such instances, the boltrope may be made of metal,fabric, or plastics capable of bending to allow the exterior wall 122 tofollow a curvature of the channel 808.

FIG. 10B illustrates a cross-sectional view of the ceiling panel 800similar to that shown in FIG. 8. However, shown in FIG. 10B, theexterior wall 122 is coupled to the ceiling panel 800 via the fastener1000 and the wall 904 engaging with the channel 808. Specifically, thefastener 1000 is shown disposed within the interior 812 of the channel808. Additionally, when inserted into the channel 808, the wall 904 isdisposed through the slot 810 in the channel 808 in order to drapedownward in the Y-direction, toward the floor panels 110. As shown inFIG. 10B, the exterior wall 122 couples to the ceiling panel 800interior to an outer perimeter 1002 of the ceiling panel 808, therebypreventing water from entering the interior 118 of the expandableshelter 100.

In some instances, the exterior wall 122 may couple to the ceiling panel800 in the deployed state, while in other instances, the exterior wall122 may be configured to fold within the ceiling panels 800 (or thefloor panels) in the stowed state.

While examples describe the exterior wall 122 coupling to the ceilingpanel 800 through use of the channel 808, in some instances, theexterior wall 122 may otherwise be coupled. For instance, the exteriorwall 122 may couple to the ceiling panel 800 using zippers, hooks,buttons, straps, clamps, hook and loop (e.g., Velcro®), magnets, or anycombination thereof.

FIGS. 11A and 11B illustrate the coupling of the exterior wall 122 tothe expandable shelter 100, and more particularly, the coupling of thebottom 902 of the exterior wall 122 to a floor panel 1100 (which mayrepresent or be similar to the floor panels 110) through use of thetie-downs 908. The tie-downs 908 engage with straps 1102 coupled to thefloor 1100 or other portions of the expandable shelter 100. Forinstance, the straps 1102 may include a first end 1104 coupled to floorpanel 1100 and a second end 1106 that feeds through respective tie-downs908. After being inserted into the tie-downs 908, the second end 1106may be pulled to make the exterior wall 122 taut through binding thestrap 1102 within the tie-down 908. For example, FIG. 11B illustratesthe second end 1106 hanging through the tie-down 908 after being pulledtight. The tie-downs 908 may include mechanisms (e.g., cam or ratchet)that prevent the straps 1102 from loosening.

The exterior wall 122 may include any number of tie-downs 908 and acorresponding number of straps 1102 may also be included. In someinstances, the straps 1102 may individually couple to the floor panel1100 at the first end 1104 or may couple to one or more bars 1108 on theunderneath side 1110 of the floor panel 1100. The inclusion of the oneor more bars 1108 may reduce a number of fasteners disposed into thefloor panel 1100 to secure the straps 1102.

Although the tie-downs 908 and the straps are shown coupled to theexterior wall 122 and the floor panel 1100, respectively, in someinstances the exterior wall 122 may include the straps 1102 while thetie-downs 908 are coupled to the floor panels. Alternatively, acombination of tie-downs 908 and straps 1102 may be disposed on theexterior wall 122 and the floor panel 1100, respectively.

Shown in FIG. 11B, the exterior wall 122 may wrap over a perimeter 1112of the floor panel 1100 in the deployed state. An end of the exteriorwall 122 may wrap beneath the underneath side 1100 of the floor panel110. As such, rain, snow, or other debris may shed away from theinterior 118. In some instances, the perimeter 1002 of the ceiling panel800 may align with the perimeter 1112 of the floor panel 1100.Alternatively, the perimeter 1112 of the floor panel 1100 may bedisposed interior or exterior relative to the perimeter 1102 of theceiling panel 800.

Example Appliance/Object Anchor System

FIG. 12 illustrates the floor 116 of the expandable shelter 100 and aplurality of appliances 1200. The appliances 1200 are shown beingdisposed above the floor 116 in the Y-direction to illustrate featuresof the floor 116 and mechanisms to couple the appliances 1200 to thefloor 116. The appliances 1200 may operably couple to the floor 116during transport of the expandable shelter 100 and/or after deploymentof the expandable shelter 100, for instance.

The appliances 1200 may couple to the floor 116 through a carrier 1202.The carrier 1202 may be sized and shaped for respective appliances 1200or other objects. For instance, as the appliances 1200 may come indifferent shapes and sizes, respective carriers 1202 may beappropriately sized and configured according to the appliance 1200.Alternatively, the carriers 1202 may be uniformly sized and configuredto mount to appliances 1200 of varying sizes, or the carriers 1202 maybe adjustable to match a size of a respective appliance 1200. Theappliances 1200 may couple to the respective carriers 1202 throughfasteners or in some instances, the carriers 1202 and the appliances1200 may be integrated with one another. In this sense, the appliance1200 may be built into the carrier 1202 (or vice versa) or the appliance1200 may couple to the carrier 1202 aftermarket.

The floor 116 may include a plurality of tracks 1204 or other mountingfeatures that engage with the carrier 1202. The tracks 1204 may beappropriately positioned along the floor 116 to receive the carrier 1202and according to a layout of the appliances 1200. The tracks 1204 may beintegrated within the floor 116 or coupled thereto. The carrier 1202 andthe tracks 1204 are discussed in turn.

FIG. 13 illustrates a perspective view of the carrier 1202. In someinstances, the carrier 1202 may include sides 1300(1), 1300(2), 1300(3),and 1300(4) (hereinafter, collectively “sides 1300”). The sides 1300define a perimeter of the carrier 1202, which in some instances, maycorrespond to a size and shape of the appliance 1200 coupled to thecarrier 1202. The appliance 1200 may couple to a top surface 1302 of thecarrier 1202 through fasteners (e.g., screws, bolts, etc.) or theappliance 1200. The carrier 1202 may be made of suitable materials tosupport the weight of the appliances 1200, such as metals (e.g.,aluminum, steel, iron, stainless steel, titanium, magnesium, etc.),composites (e.g., fiberglass, carbon fiber, etc.), plastic, wood, or anycombination thereof. Gussets, supports, or other members may also beincluded to increase a structural strength of the carrier 1202.

The carrier 1202 may include a wheel well 1304(1) and a wheel well1304(2) (hereinafter, collectively “wheel wells 1304”). The wheel wells1304 may be disposed within the perimeter of the carrier 1202. Discussedherein, the wheel wells 1304 may be sized to respectively receive awheel assembly that permits the carrier 1202 to move about the floor 116and couple to the floor 116. For instance, the carrier 1202 may includeattachment or clamping mechanisms 1306 (collectively referred to as“clamping mechanisms 1306” or singularly, “clamping mechanism 1306”)that couple the carrier 1202 to the floor 116. The clamping mechanisms1306 may transition between clamped and unclamped states, so as toeither couple or permit the carrier 1202 to move about the floor 116,respectively. The clamping mechanisms 1306 may clamp and unclamp throughan operation of a rod or shaft 1308, for example (e.g., threaded rod).For instance, rotation of the shaft 1308 about the Z-axis may cause theclamping mechanisms 1306 to rotate about the X-axis (discussed in detailherein), therein coupling or uncoupling with the tracks 1204 in thefloor 116 (either through clockwise or counter clockwise rotationalmovement). Respective wheel assemblies may include respective clampingmechanisms 1306 and a respective shaft 1308 to couple both sides of thecarrier 1202 to the floor 116.

In some instances, the shaft 1308 may protrude through an opening 1310in the carrier 1202, exterior to the perimeter of the carrier 1202.Alternatively, the shafts 1308 may be disposed interior to the perimeterof the carrier 1202 and the opening 1310 may provide access to the shaft1308. The shaft 1308 may also include a socket, actuator, or handle toreceive the rotational movement.

FIGS. 14A and 14B illustrate top and bottom views of the carrier 1202,respectively. In both FIGS. 14A and 14B, a wheel assembly 1400(1) isshown residing within the wheel well 1304(1) and a wheel assembly1400(2) is shown residing within the wheel well 1304(2) (hereinafter,collectively “wheel assemblies 1400” or singularly “wheel assembly1400”). The wheel assemblies 1400 may couple to the carrier 1202 throughfasteners 1402.

FIGS. 15A and 15B illustrate front and side views of the carrier 1202,respectively. Shows in both FIGS. 14A and 14B, the carrier 1202 includesa bottom surface 1500 disposed in the Y-direction from the top surface1302. The carrier 1202 includes wheels 1502 (individually, “wheel 1502”)disposed beneath the bottom surface 1500 of the carrier 1202. That is,in this example, to permit the carrier 1202 to move, the wheels 1502 aredisposed beneath a X-Z plane of the bottom surface 1500 of the carrier1202.

Disposed on either side of the wheel 1502 is the clamping mechanism1306. A first clamping mechanism 1306 is disposed on a first side of thewheel 1502 while a second clamping mechanism 1306 is disposed on asecond side of the wheel 1502. To couple the clamping mechanisms 1306and the wheels 1502 to the carrier 1202, the fasteners 1402 may bedisposed through the clamping mechanisms 1306 and the wheel 1502. Thefasteners 1402 may function as axles about which the wheels 1502 rotate.

FIG. 16 illustrates a wheel assembly 1400 of the carrier 1202. The wheelassembly 1400 may include the clamping mechanisms 1306, the shaft 1308,the fasteners 1402, and the wheels 1502. The wheel assembly 1400 mayalso include trunnion nuts 1602 that engage with the shaft 1308. In someinstances, the wheel assembly 1400 may further include a coupler 1604and a coupler support 1606.

The clamping mechanisms 1306 may include a first end 1608 and a secondend 1610. The first end 1608 may operably couple to a respectivetrunnion nut 1602. For instance, the first end 1608 may operably coupleto the trunnion nut 1602 through protrusions on the trunnion nut 1602that engage with openings at the first end 1608 of the clampingmechanism 1306. Alternatively, the first end 1608 may includeprotrusions that engage with holes in the trunnion nut 1602. The secondend 1610 may include attachment mechanisms (e.g., tabs, surfaces, hooks,protrusions, etc.) that clamp, attach, secure, or couple the wheelassembly 1400 to the floor 116. For instance, FIG. 16 illustrates thatthe second end 1610 may include a hook 1612.

Between the first end 1608 and the second end 1610 may be a body 1614 ofthe clamping mechanism 1306. The body 1614 includes a hole 1616 throughwhich the fastener 1402 is disposed to couple the wheel assembly 1400 tothe carrier 1202.

FIG. 16 illustrates that the clamping mechanisms 1306 are disposed onboth sides of the wheels 1502. Thus, the clamping mechanisms 1306 mayfunction as a hub for the wheel 1502 while the fastener 1402 serves asthe axle about which the wheels 1502 rotate.

As noted above, the wheel wells 1304 may include the wheel assembly 1400and the wheel assembly 1400 may allow the carrier 1202 to transitionbetween clamped and unclamped states. To illustrate, the shaft 1308 mayinclude threads that engage with the trunnion nuts 1602. As the trunnionnuts 1602 are coupled to respective clamping mechanisms 1306 at thefirst ends 1608, and being that the clamping mechanisms 1306 are coupledto the carrier 1202 via the fasteners 1402, a rotation of the shaft 1308may cause the clamping mechanisms 1306 to move. That is, a rotation ofthe shaft 1308 about the Z-axis causes the trunnion nuts 1602 toexperience lateral movement in the Z-direction (as shown via thearrows). Rotation, may come by way of a a lever, wrench, ratchet, crank,electric motor, drill motor, or other driver. Through an operation ofthe driver, the clamping mechanisms 1306 may rotate about the fastener1402 in the X-direction, moving the hook 1612 inward or outward in theZ-direction (depending on the rotational direction of the shaft 1308).Shown herein in FIGS. 19A and 19B, through the movement of the clampingmechanisms 1306, the hook 1612 may engage with portions of the floor116, such the tracks 1204 coupled to the floor 116. In some instances,the hooks 1612 of the clamping mechanisms 1306 may engage with surfacesof the tracks 1204 to couple the carrier 1202 to the floor 116.

The portions of the shaft 1308 that engage with the trunnion nuts 1602may include opposite, or reverse threads compared to one another. Thatis, with the different directional threads, the rotation of the shaft1308 about the Z-axis may cause one of the trunnion nuts 1602 toexperience movement in a positive Z-direction, while another of thetrunnion nuts 1602 may experience movement in a negative Z-direction.The hooks 1612 of the clamping mechanisms 1306 may therefore be broughtinward from their position shown in FIG. 16. However, while FIG. 16illustrates the hooks 1612 disposed in a particular direction, the hooks1612 may be disposed at other directions as well. For instance, thehooks 1612 may face outward, away from one another, or in someinstances, the hooks 1612 of the clamping mechanisms 1306 may bedisposed in the same direction. In such instances, the threads on theshaft 1308 may be appropriately threaded to clamp and/or unclamp thecarrier 1202.

In some instances, moving the hooks 1612 outwards (or when transitioningto the unclamped state) may decrease a distance between the trunnionnuts 1602, while moving the hooks inwards (or when transitioning to theclamped state) may increase a distance between the trunnion nuts 1602.Given this interaction, the shaft 1308 may vertically move in theY-direction depending on the rotation of the shaft 1308. For example,when transitioning to the unclamped state, the distance between thetrunnion nuts 1602 may decrease and the shaft may lower in theY-direction. The coupler 1604 may slide within a groove 1618 of thecoupler support 1606 to permit such movement. Conversely, whentransitioning to the clamped state, the distance between the trunnionnuts 1602 may increase and the shaft 1308 may rise in the Y-direction.Accordingly, the coupler 1604 may vertically slide within the groove1618. Further, the carrier 1202 may include corresponding holes or slotsto permit the shaft 1308 to vertically position during unclamping andclamping. In some instances, depending on the disposition or orientationof the hooks 1612, the shaft 1308 may include corresponding right-handand/or left-hand threads.

Furthermore, in some instances, being as the distance between thetrunnion nuts 1602 decrease in the unclamped state, the shaft 1308 maycontact the wheels 1502 and serve as a brake. In some instances, theshaft 1308 may include enough travel to permit such contact. Forexample, as the trunnion nuts 1602 travel inwards (e.g., towards thecoupler support 1606), there comes an instance where the shaft 1308 maycontact a top of the wheels 1502, respectively. Here, continuing tounclamp the clamping mechanisms 1306 (e.g., clockwise rotation about theZ-axis) may force the shaft 1308 into contact with the wheel 1502,thereby serving as a brake and preventing the wheels 1502 from moving.However, through an opposite rotation (e.g., counter clockwise rotationabout the Z-axis) may release the shaft 1308 from contact with thewheels 1502 and permit the carrier 1202 to reposition.

Noted above, in some instances, the wheel assembly 1400 may include thecoupler 1604 and the coupler support 1606 having the groove 1618 thatengages with a slot of the coupler support 1606. The coupler support1606 may couple to the carrier 1202 through fasteners. When included,the coupler 1604 and the coupler support 1606 may prevent a buckling ofthe of the shaft 1308 when rotated.

FIGS. 17A, 17B, and 17C illustrate an example track 1700 (which may besimilar to or represent the “track 1204”). Particularly, FIG. 17Aillustrates a perspective view of the track 1700, FIG. 17B illustrates atop view of the track 1700, and FIG. 17C illustrates a bottom view ofthe track 1700. The track 1700 may couple to the floor 116 of theexpandable shelter 100 through fasteners disposed through holes 1702 inthe track 1700. Discussed herein, the track 1700 may receive the carrier1202, and particularly, the wheel assemblies 1400 of the carrier 1202.

The track 1700 includes a top surface 1704 and a bottom surface 1706. Insome instances, the top surface 1704 may align flush with a surface ofthe floor 116, thereby creating a level surface within the interior 118of the expandable shelter 100. In some instances, the track 1700 mayreside within a slot on the floor 116 such that the top surface 1704aligns flush with the floor 116.

The track 1700 may include a trough, channel, or groove 1708 disposedbeneath the top surface 1704. The groove 1708 may be spaced apart in theY-direction from a X-Z plane of the top surface 1704. The groove 1708may have a length sized and width sized to receive the wheels 1502 ofthe wheel assembly 1400. More particularly, a length of the groove 1708(Z-direction) may be sized such that the wheels 1502 reside within endsof the groove 1708. As such, the wheel assembly 1400 may be preventedfrom rolling out of the groove 1708. Additionally, a width of the groove1708 (X-direction) may be sized to receive a width of the wheels 1502.

Disposed at the ends of the groove 1708 may be slots 1710. Discussed indetail herein, the slots 1710 may be attachment mechanisms that receivethe clamping mechanisms 1306, and specifically the hooks 1612, of thewheel assembly 1400. For instance, respective slots 1710 may be sized toreceive respective hooks 1612, and when the clamping mechanism 1306 areactuated (through a rotation of the shaft 1308), the hooks 1612 mayengage with the bottom surface 1706 of the track 1700. As such, theengagement between the hooks 1612 and the bottom surface 1706 may couplethe carrier 1202 to the track 1700. To allow the hook 1612 to engagewith the bottom surface 1706, a gap may be disposed between the bottomsurface 1706 of the track 1700 and portions of the floor 116 withinwhich the track 1700 resides, for instance.

In some instances, the track 1700 may be formed through stacking panelsor plates upon one another or the track 1700 may be formed of a singlepiece of material. For instance, FIG. 17A illustrates that the groove1708 may be formed through coupling multiple plates upon one another,where respective plates include portions of the groove 1708. The platesmay couple together using fasteners 1712 (e.g., screws, bolts, rivets,etc.) to form the track 1700.

FIG. 18 illustrates a perspective view of an example track 1800 (whichmay be similar to or represent the “track 1204”). Compared to the track1700, the track 1800 may include multiple grooves and correspondingslots. That is, FIG. 18 illustrates that multiple grooves and slots maybe included within a single track. For instance, the track may include afirst groove 1802(1) and a second groove 1802(2) (hereinafter,collectively “grooves 1802”). Each of the grooves 1802 may receive arespective wheel assembly 1400. In some instances, the track 1800 mayinclude similar features as the track 1700, such as holes to secure thetrack 1800 to the floor 116.

Returning briefly to FIG. 12, and in combination with the discussion ofthe track 1700 and the track 1800, the floor 116 may include a pluralityof tracks positioned to receive the carriers 1202. Accordingly, theexpandable shelter 100 may include different layouts or configurationsof appliances 1200 on the floor 116.

FIGS. 19A and 19B illustrate clamping and unclamping of the carrier 1202to the track 1700. Particularly, FIG. 19A illustrates the carrier 1202in an unclamped state while FIG. 19B illustrates the carrier 1202 in aclamped state. Additionally, although FIGS. 19A and 19B illustrate thecarrier 1202 unclamped and clamped to the track 1700, the carrier 1202may similarly unclamp and clamp to other tracks, such as the track 1800.

Beginning with FIG. 19A, the carrier 1202 is shown on/within the track1700 and the wheels 1502 residing within the groove 1708. In theunclamped state, the hooks 1612 of the clamping mechanisms 1306 aredisposed above an X-Z plane defining the top surface 1704 of the track1700 to allow the carrier 1202 to wheel into the track 1700. The wheels1502 of the carrier 1202 may reside within ends of the groove 1708 toposition the carrier 1202 within the track 1700. In some instances, thepositioning of the carrier 1202 between the ends of the groove 1708aligns the clamping mechanisms 1306 with the slots 1710.

From the illustration shown in FIG. 19A, the clamping mechanisms 1306may rotate to couple the carrier 1202 with the track 1700. The clampingmechanisms 1306 may rotate about the fasteners 1204 (X-axis) through arotation of the shaft 1308 about the Z-axis. In doing so, shown in FIG.19B, the hooks 1612 engage with the track 1700 through the hooks 1612coupling to the bottom surface 1706 of the track 1700. The slots 1710may be sized and include a length (Z-direction) that permits portions ofthe clamping mechanism 1306 (e.g., body 1614), as well as the hooks 1612to rotate from the unclamped state to the clamped state. In someinstances, in the clamped state, the wheels 1502 may be lifted ordisposed above the groove 1708 (or a surface of the floor 116). Forexample, upon transitioning to the clamped state, the clampingmechanisms 1306 may engage with the slots 1710, respectively, and liftthe wheels 1502 in the Y-direction. In doing so, the carrier 1202 may befurther prevented from shifting or moving during use.

To transition the carrier 1202 from the clamped state to the unclampedstate, the shaft 1308 may rotate in an opposite direction to unclamp thecarrier 1202. Additionally, as noted above, while FIG. 19B illustratesthe hooks 1612 facing one another in the clamped state, in someinstances, in the clamped state the hooks 1612 may face a similardirection or an opposite direction.

Although the discussion herein relates to the track 1700 (or the track1204) including groove(s) (e.g., 1708), in some instances, embodimentsherein may eliminate the groove(s). For example, in some instances, thefloor 116 of the expandable shelter may include receivers configured toreceive the clamping mechanisms 1306 of the carrier 1202, andspecifically the hooks 1612, of the wheel assembly 1400. That is, whilethe groove(s) may assist in at least partially securing the carrier 1202to the floor 116 (and/or the expandable shelter 100), in some instances,the floor 116 (or the expandable shelter 100), may include receiversthat are similar to slots 1710 for receiving the clamping mechanisms1306 and coupling the carrier 1202 to the expandable shelter 100.

CONCLUSION

While various examples and embodiments are described individuallyherein, the examples and embodiments may be combined, rearranged andmodified to arrive at other variations within the scope of thisdisclosure. In addition, although the subject matter has been describedin language specific to structural features and/or methodological acts,it is to be understood that the subject matter defined in the appendedclaims is not necessarily limited to the specific features or actsdescribed. Rather, the specific features and acts are disclosed asillustrative forms of implementing the claims.

What is claimed is:
 1. An expandable shelter configurable between astowed state and a deployed state, the expandable shelter comprising: atop having a plurality of ceiling panels that unfold from the top,wherein individual ceiling panels of the plurality of ceiling panelsinclude: an outer perimeter; an upper surface; and a lower surfacehaving a channel disposed interior to the outer perimeter, wherein thechannel traverses at least a portion of the outer perimeter of theindividual ceiling panels; a flexible sidewall including: a first endhaving a fastener configured to be disposed within the channel of theindividual ceiling panels in the deployed state; a second end oppositethe first end; and first attachment mechanisms disposed at the secondend of the flexible sidewall; a bottom having a plurality of floorpanels that unfold from the bottom, the plurality of floor panels beingsubstantially parallel to the bottom in the deployed state, and whereinindividual floor panels of the plurality of floor panels include: anouter perimeter; an upper surface; and a lower surface having secondattachment mechanisms configured to couple to the first attachmentmechanisms of the flexible sidewall, and wherein in the deployed stateof the expandable shelter the second end of the flexible sidewall wrapsaround the outer perimeter of the individual floor panels and is securedby an engagement of the first attachment mechanisms with the secondattachment mechanisms.
 2. The expandable shelter of claim 1, wherein atleast one of: the first attachment mechanisms or second attachmentmechanisms comprise straps; and another of the first attachmentmechanisms or second attachment mechanisms comprise tie-downs configuredto engage with the straps.
 3. The expandable shelter of claim 1, whereinwhen the expandable shelter is in the deployed state: the flexiblesidewall extends around at least a portion of a perimeter of each of theindividual ceiling panels; and the fastener of the flexible sidewall isreceived in the channel of each of the individual ceiling panels.
 4. Theexpandable shelter of claim 1, further comprising an extendable rigidsidewall disposed between at least two of the plurality of ceilingpanels and at least two of the plurality of floor panels, the extendablesidewall including a first side having a first clamp and a second sidehaving a second clamp, and wherein: the flexible sidewall furtherincludes a first side and a second side; the first side of the flexiblesidewall couples to the first side of the extendable rigid sidewall inthe deployed state via the first clamp; and the second side of theflexible sidewall couples to the second side of the extendable rigidsidewall in the deployed state via the second clamp.
 5. An expandablesystem configured to transition between a stowed state and a deployedstate, the expandable system comprising: a top frame including a firstplurality of rigid panels, the first plurality of rigid panels beinghingedly coupled to the top frame, and wherein individual rigid panelsof the first plurality of rigid panels include an outer perimeter; abottom frame including a second plurality of rigid panels, the secondplurality of rigid panels being hingedly coupled to the bottom frame,and wherein individual rigid panels of the second plurality of rigidpanels include an outer perimeter; and a flexible sidewall including atop end and a bottom end, wherein the top end is operably coupledinterior to the outer perimeter of the individual rigid panels of thefirst plurality of rigid panels in the deployed state, and wherein thebottom end is disposed over the outer perimeter of the individual rigidpanels of the second plurality of rigid panels in the deployed state;wherein the individual rigid panels of the first plurality of rigidpanels include a channel; the top end of the flexible sidewall includesa fastener; and the top end of the flexible sidewall is operably coupledinterior to the outer perimeter of the individual rigid panels of thefirst plurality of rigid panels via engagement between the fastener ofthe flexible sidewall and the channel of each of the individual rigidpanels of the first plurality of rigid panels.
 6. The expandable systemof claim 5, wherein the bottom end of the flexible sidewall couples tothe individual rigid panels of the 4 second plurality of rigid panels.7. The expandable system of claim 5, wherein the channel follows atleast a portion of the outer perimeter of the individual rigid panels ofthe first plurality of rigid panels.
 8. The expandable system of claim5, wherein the first plurality of rigid panels are substantiallyparallel to the second plurality of rigid panels in the deployed state.9. An expandable system configured to transition between a stowed stateand a deployed state, the expandable system comprising: a top frameincluding a first plurality of rigid panels, the first plurality ofrigid panels being hingedly coupled to the top frame, and whereinindividual rigid panels of the first plurality of rigid panels includean outer perimeter; a bottom frame including a second plurality of rigidpanels, the second plurality of rigid panels being hingedly coupled tothe bottom frame, and wherein individual rigid panels of the secondplurality of rigid panels include an outer perimeter; and a flexiblesidewall including a top end and a bottom end, wherein the top end isoperably coupled interior to the outer perimeter of the individual rigidpanels of the first plurality of rigid panels in the deployed state, andwherein the bottom end is disposed over the outer perimeter of theindividual rigid panels of the second plurality of rigid panels in thedeployed state; wherein the individual rigid panels of the secondplurality of rigid panels include an upper surface and a lower surface;and the bottom end of the flexible sidewall is coupled to the lowersurface of the second plurality of rigid panels in the deployed state.10. An expandable system configured to transition between a stowed stateand a deployed state, the expandable system comprising: a top frameincluding a first plurality of rigid panels, the first plurality ofrigid panels being hingedly coupled to the top frame, and whereinindividual rigid panels of the first plurality of rigid panels includean outer perimeter; a bottom frame including a second plurality of rigidpanels, the second plurality of rigid panels being hingedly coupled tothe bottom frame, and wherein individual rigid panels of the secondplurality of rigid panels include an outer perimeter; and a flexiblesidewall including a top end and a bottom end, wherein the top end isoperably coupled interior to the outer perimeter of the individual rigidpanels of the first plurality of rigid panels in the deployed state, andwherein the bottom end is disposed over the outer perimeter of theindividual rigid panels of the second plurality of rigid panels in thedeployed state; wherein the flexible sidewall further includes at leastone of a plurality of tie-downs disposed adjacent to the bottom end or aplurality of straps disposed adjacent to the bottom end; the individualrigid panels of the second plurality of rigid panels include an uppersurface and a lower surface, the lower surface including another of theat least one of the plurality of tie-downs or the plurality of straps;and the flexible sidewall is operably coupled to the individual rigidpanels of the second plurality of rigid panels via individual straps ofthe plurality of straps engaging with individual tie-downs of theplurality of tie-downs.
 11. The expandable system of claim 10, whereinthe plurality of tie-downs include at least one of ratchet tie-downs orcam buckle tie-downs.
 12. The expandable system of claim 11, wherein theplurality of tie-downs are disposed beneath the lower surface of theindividual rigid panels of the second plurality of rigid panels in thedeployed state.
 13. The expandable system of claim 10, wherein thesecond plurality of rigid panels are disposed interior to the firstplurality of rigid panels in the stowed state.
 14. A wall configured tocouple to a shelter and extend around at least a portion of a perimeterof the shelter, the wall comprising: a first end having a firstattachment mechanism, wherein the first attachment mechanism isconfigured to engage with a second attachment mechanism of the shelter;a second end opposite the first end; a sidewall extending between thefirst end and the second end; and a third attachment mechanism coupledproximal to the second end, wherein the third attachment mechanism isconfigured to engage with a fourth attachment mechanism disposed on theshelter to couple the wall to the shelter; wherein: the first attachmentmechanism includes a fastener; the second attachment mechanism includesa channel; the fastener is configured to be disposed in the channel; anda portion of the sidewall is sewn around the fastener.
 15. The wall ofclaim 14, wherein: the third attachment mechanism includes at least oneof a plurality of tie-downs or a plurality of straps, individualtie-downs of the plurality of tie-downs engaging with individual strapsof the plurality of straps; and the fourth attachment mechanism includesat least the other of the plurality of tie-downs or the plurality ofstraps.
 16. The wall of claim 14, wherein the first end is coupledinterior to a perimeter of ceiling panels of the shelter and at least aportion of the sidewall is configured to be disposed over a perimeter offloor panels of the shelter to form a water-resistant enclosure andprevent water from reaching an interior of the shelter.
 17. The wall ofclaim 16, wherein the at least the portion of the sidewall disposed overthe perimeter of floor panels of the shelter is proximal to the secondend.
 18. The wall of claim 14, wherein the sidewall includes one or moreof a window or a door.
 19. The wall of claim 14, wherein the fastener isa boltrope.